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Products
Mobile Optical Slot Tracker
Unique mobile and independent quality control system
Bench Optical Slot Tracker
For full traceability the bost+ can be adapted on a bench for a separate control after manufacturing (UNIQUE 100% control)
Mobile Bench Optical Slot Tracker
You can control your filters 100% without handling them to a bulky bench. Compact, precise and very fast.
On Line Monitoring Optical Slot Tracker
Adaptable directly on the machine, control can be done on real time while manufacturing
Optical Slot Machining Adjustable Real Time
Real time control and real time action on manufacturing with no intervention
Digitalization of QA control
No more feeler gages, full digital control, no more paper and report required. Next generation of quality control and measurements to 4.0 industry
Applications
Screens sand control
Sand control well screens are critical components used in oil and gas wells, particularly in unconsolidated or weakly consolidated formations. Their primary function is to prevent the production of sand from the reservoir into the wellbore, which could damage the well equipment, reduce the productivity of the well, or cause costly intervention
Wire-Wrapped Screens :
• These screens consist of a wire-wrapped structure with a central pipe and are one of the most common types. The wire is wrapped around the central pipe with a precise spacing between the wires to allow fluid flow while preventing sand.
• Wire-wrapped screens are reliable, durable, and easy to maintain. They are ideal for wells with moderate sand production.
Slotted Liners :
• Slotted liners are perforated pipes with slits or slots designed to filter out sand while allowing fluid to flow through.
• This type is simpler in construction but can be less effective than wire-wrapped screens in very high-sand-producing environments.
• Slotted liners are commonly used in conventional oil and gas wells but may need additional filtering measures in some cases.
CtrlPlus is a company specializing in providing reliable and precise measurement systems for the oil and gas industry, including solutions for measuring the filtration size of screens such as sand control screens. Their technology enables quick and accurate measurements of slot sizes, filtration sizes, and screen performance in sand control applications.
CtrlPlus offers advanced measurement solutions for slot sizes of screens used in sand control systems. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by sand.
Geothermal Wells
In geothermal energy production, wire-wrapped screens help prevent the migration of particulate matter, which could impair the efficiency of geothermal systems. These screens ensure that the produced water or steam remains free of unwanted solids that could damage turbines, pumps, and other critical equipment.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in geothermal energy production. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by particulate matter.
Juice and Beverage Filtration
Wire-wrapped screens are used in the filtration of juices, soft drinks, and other beverages to remove solid particles, pulp, and sediments that can affect the texture and quality of the final product.
- Fruit Juice Processing : In the production of fruit juices, wire-wrapped screens help filter out unwanted pulp, seeds, and skin fragments, ensuring a clear and smooth juice product.
- Beverage Clarity : The screens help achieve the desired clarity in beverages such as soft drinks and flavored water by removing any particles that could cause cloudiness.
- Preventing Clogging : These screens help prevent clogging of filtration systems, ensuring a continuous and efficient filtration process during high-volume production.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in juice and beverage filtration. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by solid particles, pulp and sediments.
Dairy Industry (Milk Filtration)
In the dairy industry, wire-wrapped screens are used for filtration purposes in the processing of milk and other dairy products to ensure product quality and safety.
- Milk Clarification : Wire-wrapped screens are used in milk processing plants to remove impurities, such as hair, dirt, and other particulates, ensuring the milk is free from contaminants.
- Cheese and Yogurt Production : During cheese and yogurt production, wire-wrapped screens help separate solid whey from the liquid, ensuring the right texture and consistency of the final product.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in dairy industry (milk filtration). These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by solid particles and sediments.
Oil, Oilseed and Fat Filtration
In the production of vegetable oils, animal fats, or other edible oils, wire-wrapped screens play a crucial role in separating solid particles from the oil during the extraction and refining processes.
- Oil Extraction : After pressing or extraction, wire-wrapped screens are used to filter out plant matter, seeds, and other impurities, ensuring that the oil is clear and safe for consumption.
- Refining Process : Wire-wrapped screens also help in the filtration of oils during the refining process, removing any residual solids or contaminants that could affect the taste or quality of the oil.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in oil, oilseed and fat filtration. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by solid particles and sediments.
Water Wells and Groundwater Extraction
Wire-wrapped screens are widely used in water wells for groundwater extraction. These screens are crucial for filtering out sediment and ensuring a steady flow of clean water into the wellbore.
• Deep Water Wells : In deep water wells, wire-wrapped screens provide an effective filtration solution where traditional filters might fail due to high pressure and sediment production.
• Municipal Water Systems : For municipal and industrial water systems, wire-wrapped screens are used to prevent clogging and maintain a steady water supply from wells and boreholes.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in water wells and groundwater extraction. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by sediments.
Horizontal and Directional Wells
In horizontal and directional wells, wire-wrapped screens are often preferred because they can be customized to meet the specific needs of the well design. These screens can be designed to fit the unique geometry of horizontal wells, where the risk of sand production may be higher due to the well’s extended reach into the reservoir.
- Tailored for Extended Reach : Wire-wrapped screens can be built to match the specific formation characteristics of extended horizontal sections, offering better sand control and flow management.
- Low Filtration Resistance : Due to their open-area design, wire-wrapped screens have low filtration resistance, which helps maintain a high flow rate in these specialized wells.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in horizontal and directional wells . These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by sand.
Sugar and Sweetener Production
Wire-wrapped screens are applied in the production of sugar (especially from cane and beet), as well as in the processing of high-fructose corn syrup (HFCS) and other sweeteners.
- Sugar Extraction and Refining : During the extraction of juice from sugar cane or beets, wire-wrapped screens are used to filter out impurities, such as dirt and fiber, from the juice before it undergoes crystallization and refining.
- Clarification of Syrups : In the production of syrup-based sweeteners, these screens help clarify the syrups by removing any solid impurities that could affect their texture or flavor.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in sugar and sweetener production. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by contaminants.
Breweries and Distilleries
In breweries and distilleries, wire-wrapped screens are used to filter and separate solids during various stages of production, ensuring clarity and consistency in the final beverage.
- Mashing Process : During the mashing stage of brewing beer, wire-wrapped screens are used to separate the wort (the liquid extract of malted grains) from the spent grains. This filtration helps ensure the wort is free of unwanted solids.
- Beer Filtration : After fermentation, wire-wrapped screens are used in beer filtration to remove yeast, hops, and other solid particles, giving the beer its desired clarity and taste.
- Distillation : In distillery processes, such as whiskey or vodka production, wire-wrapped screens help filter out solids from the fermented mash before distillation, ensuring a cleaner distillate.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in breweries and distilleries. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by solid particles, pulp and sediments.
Waste Management and Composting
Wire-wrapped screens are also used in the waste management process, particularly in separating solids from liquids during composting or waste recycling processes.
- Solid-Liquid Separation : These screens help separate solid waste from liquids, enabling the efficient recycling of organic material for composting or anaerobic digestion.
- Wastewater Treatment : In processing plants, wire-wrapped screens are used in the filtration of wastewater to remove particles and other contaminants before discharging or further treating the water.
CtrlPlus offers advanced measurement solutions for slot sizes of Wire-wrapped screens used in waste management and composting. These tools are vital for ensuring the performance of screens in complex production environments, ultimately improving production efficiency by reducing the risk of damage caused by contaminants.
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- Support, calibration and maintenance
- Control services
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