Continuous units, zero margin for screen failure.
Refineries and petrochemical units run 24/7 for years between turnarounds. Screen failure during run-time is a major incident. Pre-installation verification is not optional, it is mandatory.
Catalyst basket screens, FCC reactor screens, distillation column internals — all depend on slot integrity for efficient mass transfer and catalyst retention. Failures during a campaign mean unplanned shutdowns measured in millions per day.
A screen installed at turnaround must perform for years. Manual inspection cannot statistically validate every slot. Hot-corrosion and erosion in service further amplify any initial defect.
Pre-turnaround optical verification of every screen. Documentation archive that follows the asset for its lifecycle. Vendor qualification across multiple plants and regions.
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